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ROTTLER SG10XY
SG10XY  Запросить доп. информацию SG10XY Brochure SG10X Optional Equipment Catalog SG Pilot Catalog SG Optional Equipment Catalog SG Inserts & Profiles Catalog Сравнить модели
 Шпиндель станка ROTTLER SG10XY установлен на сфере, что позволяет системе UNIPILOT автоматически центрировать оси шпинделя и направляющей клапана еще когда рабочая головка находится над обрабатываемой поверхностью. При подходе головки к поверхности она останавливается, срабатывает пневмозажим, система UNIPILOT и направляющая втулка клапана остаются соосными во время фрезеровки седла клапана.
· Подача головки до точки входа осуществляется при помощи ножной педали. · Сверхпрочный усиленный шпиндель диаметром 3,150" (80 мм), с ручным маховиком вертикального хода - 8" (200 мм). · Система ROTTLER обеспечивает автоматическую затяжку и блокировку гайки шпинделя, которая дает возможность оператору одной рукой осуществлять смену инструмента – крепление никогда не ослабевает! Карбидные скоростные резцы ROTTLER UNIPILOT изготавливаются с прецизионной точностью 2 микрона. Среди всех аналогичных станков на рынке, именно у SG10 сочетание легкого веса и возможности плавающей головки дают возможность идеально центрировать направляющую клапана. ACTIV SPINDLE The Centerline of all valve guides in one cylinder head are not always in perfect alignment. The SG10XY has the latest design ACTIV Spindle which has a sphere built inside the spindle which compensates for any misalignment and allows the UNIPILOT tooling system to automatically center with reference to the valve guide centerline while the workhead is floating on air cushions. Once the floating stops and the workhead clamps, the UNIPILOT and valve guide centerline are maintained while the valve seat is cut giving excellent CONCEN. When doing machining operations other than valve seat cutting such as valve seat housing counterboring and valve guide reaming, the spindle is required to be locked vertically. The ACTIV spindle has a pneumatic locking system that locks the spindle sphere rigidly vertically for other types of machining requirements. Light Weight Workhead floats on Intermediate Base Plate The new design SG10XY has a very light workhead that floats independently on a base plate allowing precise centering of the pilot in the valve guide. The base plate moves the workhead from guide-to-guide by a precision ball screw and servo motor. The complete assembly clamps with air pressure for rigid machining. Quick X Axis Alignment System (Patent Pending) This feature is the secret to productive guide-to-guide automatic machining! After the cylinder head is clamped in the fixture, 2 pilots are installed in the outer valve guides and 2 the alignments arms are moved on linear slideways inline with the 2 pilots, at this stage, the complete fixture assembly floats on air and the 2 pilots contact the 2 alignment arms which aligns the valve guides with the X axis movement of the workhead. At this stage, the fixture clamps on the machine table, the 2 pilots are removed and the cylinder head is ready for automatic guide-to-guide machining. Variable Speed Servo Spindle Drive CNC Servo Spindle Motor Drive controls the final speed and number of revolutions then lifts automatically giving perfect surface finish results – every time! Multi Angle Seat Cutting Rottler’s Precision CNC Ground Fine Grain Carbide Seat Cutting Inserts are available in many different designs to suit customer requirements: single angle, multi angle or curves and radius shapes are available. All valve seat sin a cylinder head are exactly the same and the SSG10XY cuts every seat to the same depth. Cutting Insert Sharpener Machine Mounted diamond wheel tool sharpener for fast, easy sharpening of multi angle cutting inserts. Electronic Level and Angle Sensor Digital Readout on the Touch Screen allows different Cylinder Heads to be leveled quickly and accurately.
Special Version Machine for Automatic Valve Guide-to-Guide unattended operation Special Alignment System for fast set up of wide variety of cylinder heads (patent Pending) ACTIV SPINDLE - Spherical Pneumatic Automatic Alignment System built into the Spindle for fast location of the pilot into the Valve Guide and Accurate Centering (Patent Pending) CNC (Computer Numerical Control) Touch Screen Control using Windows Operating System and Industrial PC with Intel Processor Internet connection to the machine computer must be provided. Automatic Cycles for Seat Cutting, Housing Boring, Guide Drilling and Reaming, Thread Tapping. Programming and Machine Operation thru 15" (400mm) extra bright touch screen. Electronic Hand Wheel for manual operation in .001" (.01mm) or .010" (.25mm) increments per Hand Wheel Detent Precision Digital Readout, .0001" (.002mm) Resolution On Screen Database to save all specifications, tooling, parts information Spindle Travel by Precision Ball Screw & AC Servo Motor - Infinitely Variable Vertical Movement - Z Axis - Up and Down - 8" (205mm) Spindle Rotation by AC Servo Motor - Infinitely Variable to 1000 RPM Machine Work Head Floats on Air Cushion for Precision Centering Machine Work Head moves from in X axis by precision ball screw - 40"(1025mm) Travel Spindle Head Tilt - 15 Degrees to left and right Heavy Duty Spindle with Inner Precision Angular Contact Bearings supported in Adjustable Outer Bearing Rottler R1-30 Taper Automatic Locking and Quick Release Tooling Retention System (patented) Pneumatic Quick Clamping Production Fixture - allows the cylinder head to be clamped upwards against stops with air pressure - the cylinder head is simply pushed back into the fixture and the clamping is automatic. Tooling Storage Cabinet and Mounting Arm Built In Vacuum Tester including Hose, Filter and Pads 2 LED Work lights - either side of the spindle giving shadowless view of valve seat area Paint Color Code: RAL9002 (Grey White) Electrical requirements: 208-240V, 15A, 50/60Hz, 1Ph Shipping Weight: 2,700lbs (1225kgs) Shipping Dimensions: 67 X 77 X 87" (1702 x 1946 x 2210mm) Prices (US Funds) FOB- EXW, Kent, Washington, USA
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